D. Peschel, D. Mauersberger, D. Schwind, U. Kolwinski
THE NEW 1.1 MN·m TORQUE STANDARD MACHINE OF THE PTB BRAUNSCHWEIG/GERMANY
Until 2003 it was impossible to perform traceable calibrations for torque measuring systems above applied torque values of 200 kN·m anywhere in the world. Up to this figure such calibrations are possible at LNE/Paris. This is despite the fact that a number of applications with considerably larger torque values are known (energy generation, shipbuilding etc.). In addition there are requests for calibrations above the largest measuring range so far available at the PTB (20 kN·m), as realised with a deadweight torque standard machine (20 kN·m TSM) acting on a double-sided lever arm supported in an air bearing.
In 2002/2003, a new torque standard machine with a capacity of 1.1 MN·m was constructed and manufactured by GTM Gassmann Theiss Messtechnik GmbH in co-operation with the torque laboratory of the PTB. In 2004, initial evaluations and the analysis of the measurement uncertainty were concluded.
First calibrations were already performed in May/June 2004.
The machine has a vertical test axis and the effective torque is determined by means of force transducers acting on a double-sided lever arm. Parasitic bending moments and transverse forces, which cannot be entirely avoided, at the locations of the force transducers are measured by strain-gauged bending joints. These disturbances are partly controlled by additional drives and partly electronically processed to correct the measuring signal. This allows to abandon the principle so far applied – i.e. the reduction of parasitic quantities by use of metallic multiple disk couplings which are torsionally stiff and flexible in bending – and to rigidly couple the object to be calibrated. Measurement of the mechanical parasitic quantities during loading and reducing them to a negligible amount with respect to the measurement uncertainty allows the system to be used as national standard with sufficiently small uncertainty of measurement. The aim is to achieve a value of 0.1 % (k = 2) in the measuring range from 5 kN·m to 1100 kN·m.
There are further requirements which call for a reduction of the measurement uncertainty in the measurement range up to 100 kN·m which will be dealt with in future.
The paper gives an overview of the design, construction and first results of the investigations into the measurement uncertainty.