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Anton Stibler, Samuel Low, Robert Ellis
COMPARATIVE MEASUREMENTS OF SLOVENIAN AND USA ROCKWELL C HARDNESS SCALES

A national scale is set up for each hardness scale representing the reference hardness values in each country. From metrological and international trade aspects agreement between the national scales is very important. Good agreement makes possible good industrial cooperation. Therefore comparison between national scales is necessary. Comparison between national hardness scales and hardness scales set up by the producers of the reference blocks is necessary as well. The Rockwell measurement method is the most widely used hardness measurement method throughout the world. The measurement is practical, relatively easy to carry out and the measurement result is quickly and simply indicated on the indicator. Among the different Rockwell scales, the C scale is very useful. It satisfies demands for accurate hardness measurement especially during hardening process of steel, which is often applied in industry. In this paper comparative measurements between the Rockwell C national scales of Slovenia as measured by Zavod za gradbeni?tvo Slovenije (ZAG) and USA as measured by the National Institute of Standards and Technology (NIST) and the scale set up by a producer of reference blocks, David L. Ellis Co., Inc., are presented.

David Shuman; Margareth S. Andrade
USING NEWATOMIC FORCEMICROSCOPE SOFTWARE TO MEASURE THE HARDNESS OF GRAINS AND MICROCONSTITUENTS

It is desirable to measure the hardness of individual grains and microconstituents to have control over the mechanical properties of materials. An ultra-micro or nanoindenter is required to make indents small enough to fit inside a single grain or phases that is smaller than 10 mm diameter. Because the indents are too small for an optical microscope an atomic force microscope was used to view the location and measure the contact area. Measuring the contact area of indents from an atomic force microscope image is unreliable because it is difficult to manually locate the indent edge. To solve this problem computerized image analysis software called NanoMc was used to measure the residual indent contact area. This software digitally reconstructed the residual indent back into the fully loaded indentation shape and then measures the contact area and depth. This method avoids the complicated tip rounding and load-frame compliance problems. As an example this method was used to measure the hardness of pearlite and ferrite microconstituents in SAE 1020 steel.

Nicholas X. Randall
DIRECT MEASUREMENT OF RESIDUAL CONTACT AREA AND VOLUME DURING THE NANOINDENTATION OF COATED MATERIALS AS AN ALTERNATIVE METHOD OF CALCULATING HARDNESS

The mechanical properties of thin films can be measured by a variety of different techniques, with nanoindentation being one of the most recent developments in this growing field. By using a depthsensing indentation method it is possible to obtain quantitative values for the hardness and modulus, and thus gain better insight into the response of a material to controlled deformation at such small scales. However, previous work has shown that the effects of pile-up, particularly in soft films deposited on hard substrates, can produce significant overestimation of the hardness and modulus due to an underestimation of the true contact area by common nanoindentation analysis procedures. By measuring the topography of the residual indent using Scanning Force Microscopy (SFM) and combining this information with the indentation data, it is possible to gain a fuller understanding of the indentation method and its effects on the material being tested. In addition, the true contact area can be directly measured from the SFM images and subsequently used to recalculate the hardness of the material more accurately. Moreover, the SFM allows the plastic volume of indentation to be measured, from which hardness can also be calculated in terms of plastic work. Experimental results are presented for two types of thin film deposited on hard substrates where SFM analysis of indentations at varying depths gives significant additional information concerning the true response of the system to instrumented indentation at a nanometric scale. Pile-up effects can be precisely monitored as a function of depth and correlated to hardness variations encountered across the coating/substrate interface.

George D. Quinn, Robert Gettings, and Lewis K. Ives
A STANDARD REFERENCE MATERIAL FOR VICKERS HARDNESS OF CERAMICS AND HARDMETALS

Standard Reference Material (SRM) 2831 was developed to improve Vickers hardness testing of Ceramics and Hardmetals. It may be used with conventional hardness testing machines that make indentations that are measured with an optical microscope. The SRM is a hot-isostatically pressed tungsten carbide with 12 % cobalt disk which has five indentations made at a load of 9.8 N (1 kgf). Each SRM is individually certified for the size of each of the 5 indentations, the average diagonal length ( 35.0 m), and the average hardness HV1. The HV1 is nominally 15 GPa which is in middle of the hardness range for most ceramics and cutting tool carbides.

Fu-Lung Pan, Yu-Yi Su
UNCERTAINTY EVALUATION OF THE THIN-FILM INDENTATION SYSTEM

Center for Measurement Standards (CMS) had established a thin-film indentation testing system based on Akashi MZT-522. The electronic balance was made use of calibrating the testing force and the internal depth sensor was calibrated by laser hologauge. Five other uncertainty was also evaluated in the paper. Finally, the uncertainty of the thin-film indentation testing system reached a total of 5.02 %.

Li Ma, Samuel R. Low and James Fink
EFFECT OF STEEL AND TUNGSTEN CARBIDE BALL INDENTERS ON ROCKWELL HARDNESS TESTS

Rockwell hardness (HR) is a valuable and widely used indentation hardness test for evaluating mechanical properties of metallic materials. For the Rockwell scales that use a ball indenter, either a steel or tungsten carbide (WC) ball indenter is permitted to be used in the test method standards of ASTM International and International Organization for Standardization (ISO). However, significant differences occur in Rockwell hardness tests depending on whether a steel or WC ball is used. In this paper, finite element analysis (FEA) is used to simulate the HR indentation process. The effects of four different sizes of steel and WC ball indenters on different Rockwell hardness scales are studied and compared with experimental measurements. This study provides important approximations of the differences between the performance of steel and WC Rockwell hardness indenters.

Yuhong Li, Wansheng Li
CALIBRATION OF PORTABLE BRINELL HARDNESS TESTERS

The paper describes calibration method of portable Brinell hardness testers, which have been manufactured for many years and used popularly in China, especially used in testing hardness of ferrous metals. A series of experiment have been done concerning hardness levels for calibration, thickness of hardness blocks, supports of the blocks, diameters of ball indenters and touch-method between the block and the support. Based on result obtained from tests mentioned above, it is given that specifications of portable Brinell hardness testers including indication error of 7%, repeatability of 4%, etc. Besides that, this paper, also, provide an equation of Brinell values vs indentation diameters based on a table, which could be useful for application of the testers.

M. Kompatscher
EQUOTIP - REBOUND HARDNESS TESTING AFTER D. LEEB

Hardness tests have always been important to conclude on specific mechanical properties of materials in a fast and economic manner, i.e. in a (quasi) non destructive test. This paper has its focus on the most recent test method, the dynamic rebound hardness test method after D. Leeb. The EQUOTIP, Leeb's original instrument, is fully discussed and newest improvements are presented. So far, PROCEQ SA, Swiss manufacturer of the instruments, maintained and protected the constancy of the L-Value over the last 30 years. Recent round robin results show the way, where standardization work can be improved to hold the high level of reliability of the measuring base, the L-Value.

H. Ishida, T. Sanponpute, R. Wongpithayadisai, S. Miyata, V. Tulasombut, T. Usuda, J. Matsuda, Y. Akimoto, B. Suktat
BILATERAL COMPARISON IN HRC BETWEEN NMIJ AND NIMT

This bilateral comparison in HRC between National Metrology Institute of Japan, (NMIJ) and National Institute of Metrology (Thailand), (NIMT) was done in order to establish the hardness scales of NIMT and confirm their accuracy, which was designated by NIMT ( 0.45 HRC). The hardness blocks of 20 HRC, 30 HRC, 40 HRC and 60 HRC, which all have uniformity within 0.1 HRC according to EN ISO 6508-3, were used in this comparison. They were measured by NMIJ and NIMT with different conditions in order to indicate the performance of machines and hardness scales. Agreement of machine performance is within ± 0.13 HRC and agreement of hardness scales is within ± 0.24 HRC.

K. Herrmann, G. W. Bahng, J. Borovsky, L. Brice, A. Germak, L. He, K. Hattori, S. Low, R. Machado, A. Osinska-Karczmarek
CCM VICKERS KEY COMPARISON - STATE OF THE ART AND PERSPECTIVES

In the framework of the Working Group on Hardness (WGH) of the Consultative Committee for Mechanical Measurements (CCM) in the year 2003 the key comparison Vickers was finished. In the comparison the hardness laboratories of 10 national metrology institutes participated: IMGC (Italy), NIST (USA), INMETRO (Brazil), NIM (P.R. China), KRISS (Republic of Korea), NMIJ (Japan), CMI (Czech Republic), GUM (Poland), NPL (U.K.), and PTB (Germany) served as the pilot laboratory. The comparison of the Vickers primary hardness standard machines was carried out with three sets of hardness reference blocks of the Vickers scales HV0,2, HV1 and HV 30 each with the hardness levels 240 HV, 540 HV and 840 HV. The Vickers key comparison for all used test forces ranges (Micro Vickers, Small Force Vickers, Macro Vickers) delivered valuable metrological data, and its main results are presented. The ways to determine the reference values are discussed. The uncertainties of the reference values can be considered as the present accuracy limits of Vickers measurements in the investigated ranges of hardness scales.

Page 791 of 936 Results 7901 - 7910 of 9356