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Dariusz Janecki, Stanislaw Adamczak
RECURSIVE GAUSSIAN FILTERS

The paper discuss the general methodology for the design of recursive digital filters with phase correction. The method for the approximation of the Gaussian characteristic presented below ensures the smallest possible error for a given filter order. It has been shown that by selecting appropriate initial values of the filter we can eliminate the so-called edge effect and evaluate the whole profile being registered. To describe the filter transfer function, the discrete incremental difference operator (delta operator) is applied in place of the usual shift operator z. This increases the accuracy of representation of filter parameters and decreases the number rounding errors.

Rogér Ernst, Albert Weckenmann, Roman Velgan
LOCAL WALL THICKNESS MEASUREMENT OF FORMED SHEET METAL USING FRINGE PROJECTION TECHNIQUE

An optical system based on fringe projection method has been developed for the measurement of the cross-section area of formed sheet metal, which is generally susceptible of being reduced, and sometimes leads to necking and tearing during forming process. A better understanding of the material and component behaviour is a challenge to experimental measuring methods. To realise such a method the part to be measured is digitised in different orientations by a fringe projection system. With the help of a newly developed inspection technique, the estimation of wall thickness in the critical zones of formed sheet metal part will be implemented by evaluating the measured data, taken in different orientations from the fringe projection system, and the result would be displayed for visualisation. This method allows fast, objective and non-destructive inspection of formed metal sheet and the detection of its defects. This measurement system can be integrated in automated operating procedure for 100% inspection and also enables the speeding up of mass production. This work presents an evaluation strategy and first measuring results.

Ryoshu Furutani, Ken Shimojima, Kiyoshi Takamasu
KINEMATICAL CALIBRATION OF ARTICULATED CMM USING MULTIPLE SIMPLE ARTIFACTS

Articulated Coordinate Measuring Machines(CMMs) are widely used to measure a large scale and/or complicated workpiece, as it is very flexible. The kinematical calibration of the articulated CMM is usually performed using some 3D artifacts. However, 3D artifact is too large and difficult to be handled. So, we tried to use a simple artifact several times and to get the equivalent calibration result to 3D artifact. In this paper, the principle of using multiple simple artifacts is presented. The kinematical calibration using some typical simple artifacts and/or the combination of those are simulated. In this simulation, the calibration, which was performed with the ball bar in four different locations and orientations, was equivalent to the calibration with 3D artifact. Finally, the experiment of calibration with the ball bar is performed.

Masanao Fujiwara, Kiyoshi Takamasu, Shigeo Ozono
EVALUATION OF PROPERTIES OF NANO-CMM BY THERMAL DRIFT AND TILT ANGLE

We have started developing novel systems and key technology as “Nano-CMM project”. In this project, our intention is developing the CMM with nano meter resolution to measure three-dimensional positions, orientations and parameters of three-dimensional features. For developing Nano-CMM, we evaluate properties of stages for Nano-CMM by thermal drift and tilt angles. In this report, the thermal drift and tilt angles of stages of Nano-CMM were evaluated. Then we made the new prototype of Nano-CMM made of low thermal expansion iron steel to reduce the influence of thermal drift and we also propose new construction of Nano-CMM for reducing the effect by tilt angles.

Zbigniew Humienny, Göran Johansson, Wlodek Kulesza
APPLICATION OF VECTORIAL DIMENSIONING AND TOLERANCING TO AN UNIQUE 3-D STACKUP ANALYSIS

It is demonstrated that a dependent dimension in assembly, indicated according to the classical dimensioning rules, is not uniquely defined. It is shown that if parts in assembly are defined by the vectorial dimensioning and tolerancing, VDT, then unique specification and verification of the analysed functional dimension in assembly is assured. The stackup of location and orientation vectors on the case of an assembly shaft– sleeve–plate based on experiments carried on coordinate measuring machine, CMM, is analysed.

M. Numan Durakbasa, P. Herbert Osanna, Anil Nomak Akdogan
SUPERVISION AND CONFIRMATION OF COMPLEX MEASUREMENT SYSTEMS BY USING OF INTELLIGENT TECHNOLOGIES

The permanent increasing of quality standards, world wide competition, as well as the legislation of regulation of the product responsibility, require not only a proper documentation of the measurement data of the production, but also the continuous supervision of measuring and test equipment. Especially in modern flexible and intelligent production environment, measuring devices are often connected directly with the manufacturing process. This causes direct or indirect influences on the quality level, therefore the supervision and management of measuring and test equipment is becoming a significant part of the quality management for the entire production.
The supervision of measuring equipment is an essential quality requirement for modern production especially at the higher demands of micro and nanotechnology. The efficiency of the confirmation can be increased and expenses can be reduced substantially through computer assistance with flexible checking intervals. A special method developed for this purpose allows increasing of the flexibility level and efficiency of a system for the intelligent management and supervision of measuring devices.

Yu. V. Chugui
OPTICAL MEASURING TECHNOLOGIES AND SYSTEMS FOR ATOMIC INDUSTRY

Ensuring the safety of nuclear reactors and their high exploitation reliability requires a 100% noncontact precise inspection of geometrical parameters of their fuel elements and grid spacers. For the solution of this 3D inspection tasks we have developed and produced laser measuring machine (LMM) using multipoint structured illumination and optoelectronic shadow systems «Control – 1» and «Control – 2». The measurement methods, structures, operation and software of LMM and systems are described. The results of their industrial testing are presented and discussed.

Daniel Hamburg-Piekar, Gustavo Daniel Donatelli, Carlos Alberto Schneider
SETTING THE PROCESS AIM: THE EFFECT OF MEASUREMENT UNCERTAINTY

In this paper, a task-specific measuring capability criterion is described, applicable to select or validate measurement systems that provide data to set the process aim, when the techniques known as "sequence of values" or "difference chart" are used. The criterion is based on the estimation of the "uncertainty of the process mean", which characterizes the dispersion of the values that could reasonably be attributed to the process mean after the setting procedure. The proposed criterion is compared with the discrimination ratio and with the uncertainty per tolerance ratio, showing that the last one fails to predict the measuring capability for aim-setting operations.

José Eduardo Ferreira de Oliveira, Antônio de Assis Brito, Isaac Xavier, Daniel Vasconcelos, Paulo Cesar Botelho, Milena Anunciada, José Vitorino Neto
DEVELOPMENT OF AN ANALOGICAL AND DIGITAL TAPE AND SCALE CALIBRATOR AND THE COMPARISON BETWEEN CALIBRATION METHODS

The objective of this work is presents a tape and scale calibrator based in international norms that works in analogical and digital methods, showing the constructives aspects, calibration procedures and comparison between analogical and digital methods refering to the error (of indication) of a measuring instrument, repeatibility and reproducibility.

Stanislaw Adamczak, Dariusz Janecki, Krzysztof Stepien
CONCEPT OF REFERENCE MEASUREMENTS OF CYLINDRICITY PROFILES OF MACHINE PARTS

Products with cylindrical surfaces are manufactured in many (e.g. paper, chemical, steel, heating or shipping) industries. It is required that regular estimations of cylindricity profiles be made during the production process. The reference methods can be used for measurement of cylindricity. The cylindricity deviation includes the roundness deviation in different cross-sections of an object, the relative change of its diameter and the noncentricity of profiles in relation to the nominal axis of the object. The reference measurement systems applied nowadays enable measurement of roundness profiles in relation to fixed points of support in different cross-sections of the measured object. Furthermore, it is possible to evaluate the relative difference of the diameters. However, in traditional reference measurement systems there is no possibility of measurement of the non-concentricity of profiles. That is why appropriate reference systems for measurement of cylindricity have had to be developed.

Page 896 of 936 Results 8951 - 8960 of 9356